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🔋 What to Do When a Li-ion Battery Fails

  • kevinsdoyle
  • May 2
  • 1 min read


Li-ion Battery Safety Sign
Li-ion Battery Safety Sign

Lithium-ion (Li-ion) batteries power nearly everything in our lives—phones, laptops, smartwatches, e-bikes, and more. While incredibly useful, they also pose serious risks if they fail.

Are you prepared to recognize the signs of battery failure—and respond safely?


✅ Prevention Starts with AwarenessBefore using any Li-ion-powered device, read and follow the manufacturer’s safety recommendations. Most failures result from:

  • Overcharging or using incorrect chargers

  • Physical damage to the battery

  • Exposure to high temperatures

  • Poor storage practices


⚠️ Warning Signs of Battery FailureBe alert to the following signs that a Li-ion battery may be compromised:

  • 🔥 Overheating

  • 📦 Swelling or expansion

  • 🚨 Odd noises (hissing, popping)

  • 👃 Strong or unusual smells

  • 🎨 Discoloration

  • 🧩 Change in shape or structure

  • 🪫 Leaking fluid


🏃‍♂️ If You Notice These Signs:

  1. Stop using the device immediately.

  2. Evacuate the room or space.

  3. Contact a building administrator, manager, or safety officer.

  4. Wait for a trained professional to assess the device.


🔥 If the Battery Is Smoking or on Fire:

  • Exit the room immediately.

  • Activate the fire alarm.

  • DO NOT attempt to put the fire out.


Li-ion battery fires escalate fast and release hazardous gases. Your priority is safety—When in doubt, get out.


Looking for Expert Safety Training? Kevin Doyle Consulting provides science/STEM safety training for schools and organizations, including Li-ion battery safety, emergency protocols, and prevention best practices.

📧 Contact us today to schedule a customized safety training session. Let’s make sure your staff and students know exactly what to do—before it’s too late.

 
 
 

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